Design Preparation & Modeling3D Modeling: Develop complex 3D parts and large assemblies using SolidWorks.2D Drafting: Generate detailed manufacturing drawings with clear geometric dimensioning and tolerancing (GD&T).Design Iteration: Modify existing designs to improve machine efficiency, reduce production costs, or adapt to custom client requirements.
Engineering Calculations & Analysis Mechanical Sizing: Calculate load capacity, stress, torque, and fatigue limits for structural components, motors, gearboxes, and actuators. Material Selection: Evaluate and select appropriate metals, polymers, and hardware coatings based on operational environments. FEA Simulation: Conduct basic Finite Element Analysis (FEA) within SolidWorks to validate structural integrity and prevent failure.
Machine BOM Preparation BOM Management: Create and maintain comprehensive, multi-level Bills of Materials (BOMs) for procurement and manufacturing teams. Component Sourcing: Identify and specify standard commercial off-the-shelf (COTS) parts like bearings, pneumatic cylinders, and fastners. Cost Control: Optimize designs to minimize material waste and align with project budgetary constraints.
Machine Installation & Trials On-Site Supervision: Guide assembly technicians during the physical build and installation phases. Testing & Troubleshooting: Lead functional trial runs to identify mechanical interference, vibration issues, or performance bottlenecks. Commissioning: Document trial results, update design files (as-built drawings), and sign off on machine readiness for production.